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EDC/VCM Process

EDC/VCM Process

The second process, the EDC/VCM Process, produces vinyl chloride monomer (VCM) as the main product. Commercial EDC/VCM Process consists of two type of processes, the Direct Chlorination process and the Oxy-Chlorination process. In Direct Chlorination process, chlorine generated in the Chlor-Alkali process is reacted with ethylene to produce ethylene dichloride (EDC), an industrial solvent used mainly to produce VCM.

In the Oxy-Chlorination process, ethylene, hydrochloric acid and oxygen are reacted to give ethylene dichloride.

Ethylene dichloride is then subjected to “cracking” process to give VCM and hydrochloric acid (HCl) as by-product. Some of the produced hydrochloric acid is utilized in the Oxy-Chlorination process to produce VCM, while the rest is delivered to customers.

Chemical Reactions

In the Direct Chlorination process, ethylene is first chlorinated to produce ethylene dichloride (CH2Cl-CH2Cl).

            CH2=CH2  +  Cl2  → CH2Cl-CH2Cl

Ethylene dichloride is subsequently subjected to thermal cracking process (pyrolyzed) to produce vinyl chloride (CH2=CHCl)  and hydrogen chloride (HCl).

            CH2Cl-CH2Cl  → CH2=CHCl  + HCl

In the Oxy-Chlorination process, ethylene, hydrochloric acid (HCl) from the Second Reaction and oxygen (O2) are reacted to form ethylene dichloride (CH2Cl-CH2Cl).

            CH2=CH2  +  Cl2 + ½ O2 → CH2Cl-CH2Cl + H2O

Adding those reactions above gives the overall reaction for balanced process:

            2 CH2=CH2  +  Cl2 + ½ O2 → 2 CH2=CHCl + H2O

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