EDC/VCM Process
The second process, the EDC/VCM Process, produces vinyl chloride monomer (VCM) as the main product. Commercial EDC/VCM Process consists of two type of processes, the Direct Chlorination process and the Oxy-Chlorination process. In Direct Chlorination process, chlorine generated in the Chlor-Alkali process is reacted with ethylene to produce ethylene dichloride (EDC), an industrial solvent used mainly to produce VCM.
In the Oxy-Chlorination process, ethylene, hydrochloric acid and oxygen are reacted to give ethylene dichloride.
Ethylene dichloride is then subjected to “cracking” process to give VCM and hydrochloric acid (HCl) as by-product. Some of the produced hydrochloric acid is utilized in the Oxy-Chlorination process to produce VCM, while the rest is delivered to customers.
Chemical Reactions
In the Direct Chlorination process, ethylene is first chlorinated to produce ethylene dichloride (CH2Cl-CH2Cl).
CH2=CH2 + Cl2 → CH2Cl-CH2Cl
Ethylene dichloride is subsequently subjected to thermal cracking process (pyrolyzed) to produce vinyl chloride (CH2=CHCl) and hydrogen chloride (HCl).
CH2Cl-CH2Cl → CH2=CHCl + HCl
In the Oxy-Chlorination process, ethylene, hydrochloric acid (HCl) from the Second Reaction and oxygen (O2) are reacted to form ethylene dichloride (CH2Cl-CH2Cl).
CH2=CH2 + Cl2 + ½ O2 → CH2Cl-CH2Cl + H2O
Adding those reactions above gives the overall reaction for balanced process:
2 CH2=CH2 + Cl2 + ½ O2 → 2 CH2=CHCl + H2O